Lost Foam Casting Line

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Lost foam casting, also named as evaporative pattern casting(EPC), is known as the green casting technology in 2st century due to its high dimensional accuracy, smooth surface and low pollution these advantages. Lost foam casting technology (EPC or LFC) is to use foam plastic to make a solid shape that is exactly the same as the part structure and size. It is dipped and coated with refractory bonding paint, dried and then molded with dry sand, vibrated and compacted, and then poured The molten metal vaporizes and disappears the pattern by heating, and obtains a casting method for metal parts with the same shape as the pattern. Lost foam casting is a new technology with nearly no margin and precise forming. It does not need to close the box to take the mold, and uses binder-free dry sand to reduce pollution. 

The production of lost foam casting moulding line is generally divided into three sections: "white area", "yellow area" and "black area". The "white area" is the pattern part, the main production equipment is: pre-foaming machine, molding machine, cutting machine, bonding machine, etc. The "yellow area" is the paint coating and drying part, the main production equipment is: paint preparation machine, paint mixer, pattern dip coating machine, pattern drying room, etc.The "black zone" is the moulding system, the pouring system, the sand reclamation system, and the casting shot blasting system. The main production equipment includes: moulding vibrating table, moulding box, vacuum negative pressure system, melting and pouring equipment, hydraulic turnover machine, used sand cooling and reclamation system, casting shot blasting equipment, etc.



1. Automotive industry
Castings such as front axle, rear axle, wheel hub, brake drum, housing cover, etc.
2. Locomotive industry
Carrying saddles, bolsters, side frames, train couplers, car bodies, turnouts
3. Construction machinery
Castings such as boxes, scales, axle housings, drive wheels, guide wheels, track pads, bucket teeth, pipe fittings, etc.
4. Machine tool industry
Bed, base, column, counterweight, plate
5.Mining machinery, cement machinery
Hubei plate, rolling wall, guard plate, wear-resistant hammer
6. Petroleum machinery
Crank, hammer, balance weight of petroleum machinery
7. Sanitary ware industry
8. Other industries
(1) Various pipe fittings such as elbows and valves;
(2) Castings such as pump body, impeller, belt pulley;
(3) artworks such as piano platoons and bronze statues;
(4) Castings such as purlins, furnace doors, furnace frames, and boiler plates;
(5) Non-ferrous metal castings such as door leafs and screens;
(6) Castings, such as manhole covers, bridge supports, tunnel arches, etc.


Internal size of molding box (mm)

Molding efficiency(mold/h)

Annual output

Sand processing capacity (t/h)

Products
2000×1400×320/360mm8~1010,000
5
rear axle, brake drum, counterweight

1200×1200×250/300mm

1200×1200×400/450mm

1200×1200×600/600mm
5~7
10,000
5
wear resistant steel castings, steel gratings

1600×1250×500/300mm

2800×2000×350/350mm
610,000
510
single piece and small batch of castings
1750×1600×650/450mm5~1010,000510
gray iron castings, counterweight for forklifts, loaders

1000×630×150/150mm

1000×800×150/150mm

10~156001,0005

stainless steel castings, such as acid resistant pump impeller

2000×1600×360/310mm
1030,0003540
rear axle for trucks

3100×1900×450/450mm

3100×1900×350/550mm
20
50,000
50

steel castings for railway parts, bottom bolster, side frame

1. High dimensional accuracy of castings with low surface roughness
2. Simple process and high production efficiency
3. Large degree of freedom in design
4. Clean production, reduce noise and dust in the workshop
5. Low investment and low cost

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Lost Foam Casting Line

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